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Plastics & Rubber
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Injection Molding
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Products in This Category
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Akort Ortopedik Ayak Bakım Ürünleri San. ve Tic. Ltd. Şti.
Orthoflex
Plastics & Rubber ProductChemicals in the required formulation are injected by pumps into a sponge-casting machine with a moving conveyor. Orthoflex polyurethane foams from this line contain 5% recycled rubber. After casting, blocks are cut to the requested thickness and delivered as rolled goods about 30 metres long and 1.5 metres wide. The foams are open-cell, antibacterial, with or without perfume, and highly flexible. Standard ranges: Orthoflex MDI 95±10 kg/m³, Shore C 25±5, thickness 2–20 mm; Orthoflex MDI 80±10 kg/m³, Shore C 20±5, thickness 2–20 mm. Density and hardness are tested. Typical use is as an insole in work shoes.
Karabük · Karabuk Organized Industrial Zone
Akort Ortopedik Ayak Bakım Ürünleri San. ve Tic. Ltd. Şti.
Memory PU
Injection Molded PartMemory polyurethane is obtained by mixing and reacting different raw materials; molding is a technical process. The product has memory, high flexibility, wear resistance and durability, without offensive odor. It is generally produced in blue and can be made in other colours on request. Dense pore structure supports all-day standing comfort. Insoles may be covered with fabric or leather, or left uncoated; hardness, colour and covering follow the customer. It can be combined with gel. The two raw materials are loaded into separate machine tanks, mixed and injected, then molded at a set time and temperature. Free density and reaction time are checked before production; hardness and durability are tested afterwards.
Karabük · Karabuk Organized Industrial Zone
Akort Ortopedik Ayak Bakım Ürünleri San. ve Tic. Ltd. Şti.
High Density PU
Custom Injection Molding ProductHigh-density polyurethane is obtained after mixing raw materials and letting them react. Hardness, colour and covering follow the customer; any colour can be produced. The material is molded into insoles, medical parts, motorcycle protective equipment, mousepads and wristbands. There is no irritating odor. It can be combined with TPU and gel. Raw materials are loaded into separate tanks, pumped to the mixer and cast into the mold; after molding at a set time and temperature the part is demolded. Free density and reaction time are checked before production; hardness and durability are tested on the finished part.
Karabük · Karabuk Organized Industrial Zone
Akform Ayakkabı ve Tekstil San. Tic. Ltd. Şti.
Memory PU Insole
Molded Plastics ProductMemory-polyurethane insoles are produced fabric- or leather-covered or uncovered. Hardness, colour and covering follow the customer; gel can be integrated for extra properties. The two raw materials are loaded into machine tanks separately, mixed and injected; after moulding at a set time and temperature the part is demoulded. Free density, reaction time, hardness and durability tests are run before serial production.
İstanbul · Ikitelli Organized Industrial Zone
Akform Ayakkabı ve Tekstil San. Tic. Ltd. Şti.
High-Density PU Insole
Molded Plastics ProductThe range is wide because of the raw-material properties and high-technology machines. High-density polyurethane is used for insoles, medical parts, motorcycle protective equipment, mousepads and wrist rests, with different properties per model. The parts have no disturbing odour; high density gives all-day comfort under the foot and allows long use. Production can integrate TPU or gel and is mould-cast in the customer’s colour.
İstanbul · Ikitelli Organized Industrial Zone
Services in This Category
Approved supplier service catalogs in this category.
Akort Ortopedik Ayak Bakım Ürünleri San. ve Tic. Ltd. Şti.
Foam Casting
Plastics & Rubber ServiceThe foam line is formed by injecting the formulated chemicals with pumps into a casting machine with a moving conveyor; ambient conditions must meet production standards. After casting, blocks are cut on precision machines to the requested thickness and delivered as rolls about 30 metres long and 1.5 metres wide. Density and hardness tests measure foam quality. Current types: Orthoflex MDI 95±10 and 80±10 kg/m³ (Shore C 25±5 / 20±5, 2–20 mm); recycled MDI 165±20 and 200±20 kg/m³ (Shore C 40±5 / 50±5, 3–20 mm); Memory Foam TDI 95±5 kg/m³ Shore F 85±5, 2–10 mm; PU foam TDI 60±2 kg/m³ Shore C 12±2, 2–20 mm. Colour, perfume and antibacterial options are available; special requests are produced after R&D.
Karabük · Karabuk Organized Industrial Zone
Akort Ortopedik Ayak Bakım Ürünleri San. ve Tic. Ltd. Şti.
PU Injection Molding
Injection Molding ServiceDaily P.U injection capacity is 60,000 pairs. For memory and high-density polyurethane, raw materials are loaded into separate tanks, mixed with pumps and injected into the mold; after molding at a set time and temperature the part is demolded. Memory PU insoles can be fabric- or leather-covered or uncoated, and can be injected together with gel. High-density PU can be molded with TPU and gel. Free density and reaction time are checked before production; hardness and durability are monitored on test equipment. Mold making is done in the integrated plant.
Karabük · Karabuk Organized Industrial Zone
Akort Ortopedik Ayak Bakım Ürünleri San. ve Tic. Ltd. Şti.
Custom Insole Molding
Custom Injection Molding ServiceEvery insole process is done in-house: design, mold making, lamination, shaping, label production and insole application. Daily capacity includes 35,000 pairs of E.V.A–P.E. and felt insoles; EVA is shaped in thermoform molds. In TPE/TPU production, granules are melted and cast into the mold under pressure; three colours and softness levels can be combined on one insole, with fabric, leather or foam covering. Requests outside standard foam types are produced to the customer after R&D. Hardness, colour, covering and mold data follow the customer specification.
Karabük · Karabuk Organized Industrial Zone
Bimed Teknik Aletler San. ve Tic. A.Ş.
Medical Device Manufacturing
Injection Molding ServiceDisposable medical devices are manufactured and assembled in clean rooms. Bimed has made plastic and metal medical components since 1978. The Beylikdüzü OSB Leylak Cd. No:16 medical plant continues this line.
İstanbul · Beylikduzu Organized Industrial Zone
Akform Ayakkabı ve Tekstil San. Tic. Ltd. Şti.
Lamination and Lining Fabric Production
Custom Injection Molding ServiceLining fabrics are produced by latex lamination, flame lamination and film lamination. Every process needed for the insole is done in house; lines from lamination to forming pass quality control. Lining fabric is supplied together with PU and sponge insole applications as an integrated feed to shoe brands. Work runs on modern machines in an 8,000 m² hall in Karabük OSB.
İstanbul · Ikitelli Organized Industrial Zone
Akform Ayakkabı ve Tekstil San. Tic. Ltd. Şti.
Sponge Casting and Cutting
Injection Molding ServiceChemicals in the required formulation are pumped into a sponge-casting machine with a moving conveyor to form the sponge line. After casting, blocks are cut to the required thickness on precision machines and delivered as rolls about 30 m long and 1.5 m wide. Density options including Orthoflex MDI and memory-foam TDI are produced; density and hardness tests measure quality. Safety-shoe insole demand is also served on this line.
İstanbul · Ikitelli Organized Industrial Zone
Akform Ayakkabı ve Tekstil San. Tic. Ltd. Şti.
Custom Insole Design and Mould Making
Molded Plastics ServiceAkform plants are integrated and carry out every insole process in house. From design to mould making, lamination, forming, label production and insole application, every process and raw material passes AKFORM quality control. Custom insole projects for brands run on a daily capacity of 60,000 pairs of PU injection.
İstanbul · Ikitelli Organized Industrial Zone
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Featured Supplier Profiles
Capability, certification, and export profiles with enough suppliers in this category.
Serial Production — Plastics & Rubber manufacturers
275 approved suppliers
Technical standardEN — Plastics & Rubber manufacturers
244 approved suppliers
CertificationISO 9001 certified Plastics & Rubber suppliers
214 approved suppliers
ProcessHigh-Volume Production — Plastics & Rubber manufacturers
184 approved suppliers
MaterialPP (Polypropylene) — Plastics & Rubber manufacturers
157 approved suppliers
ExportPlastics & Rubber suppliers exporting to Germany
118 approved suppliers
MaterialPE (Polyethylene) — Plastics & Rubber manufacturers
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IndustryPackaging — Plastics & Rubber suppliers
103 approved suppliers
IndustryAutomotive — Plastics & Rubber suppliers
102 approved suppliers
CapabilityPlastic Injection Molding — Injection Molding manufacturers
100 approved suppliers
MaterialHDPE — Plastics & Rubber manufacturers
87 approved suppliers
ExportPlastics & Rubber suppliers exporting to France
84 approved suppliers
Featured Product Catalogs
Standard product types with enough suppliers in this category.
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Featured Service Catalogs
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