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Sand Casting

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Resin Sand Mould Casting — Ekol Grup Döküm

Ekol Grup Döküm

Resin Sand Mould Casting

Sand Casting Service

Ekol Grup Döküm produces by resin-bonded sand mould casting. It has a broad customer network and product range, casting many steel alloys and cast irons. It serves heavy machinery, machine tools, construction, plaster and crusher industries with about 200 tonnes monthly casting capacity. Moulding uses an ATM dual-arm mixer, cores a single-arm mixer; melting uses 2 t and 3 t furnaces. About 90% of sand is reclaimed mechanically and thermally.

Ankara · Baskent Organized Industrial Zone

Sand Moulding and Core Making — Kaymakçılar Döküm

Kaymakçılar Döküm

Sand Moulding and Core Making

Sand Casting Service

Automatic cold-box core lines (3×10 L, 2×20 L, 1×85 L) with a core drying oven support sand moulding. Patterns and core boxes are designed in-house and made on an AGMA CNC (X-Y-Z: 1900–1000–800 mm). AnyCast casting simulation is used. Hanging continuous and hanging blast machines clean castings; moulding sand is checked with laboratory sand analysis equipment.

Ankara · Baskent Organized Industrial Zone

Sand Casting — Gedik

Gedik

Sand Casting

Sand Casting Service

At its integrated Hendek, Sakarya foundry, Gedik Casting pours 1–35 kg parts on the FBO green-sand moulding line. The FTL Alphaset resin line on the 25,000 m² site covers 5 kg to 2.5 tonnes. Lines handle carbon, stainless and duplex stainless steels, plus high-chromium castings, ductile and grey iron and bronze. In sand casting, molten metal fills the sand mould cavity and is removed after cooling to reproduce the original design.

İstanbul

Grey and Ductile Iron Sand Casting — Çemaş Döküm Sanayi A.Ş.

Çemaş Döküm Sanayi A.Ş.

Grey and Ductile Iron Sand Casting

Sand Casting Service

Grey and ductile iron parts from 0.08 kg to 350 kg are produced on 2 vertical (Disamatic C3-B-350 and Disamatic 2013 LP) and 2 horizontal (HWS EFA-SD 5.5 and HWS HSP-3) fully automatic moulding lines. The Disamatic C3-B-350 line has a capacity of 300 moulds per hour. Melting is done in 5 sets of induction furnaces with 18.5 tonnes/hour of liquid metal; core shop, simulation, pattern shop and cleaning-grinding departments are in-house.

Kırşehir

Contract Sand Casting Service — Kutluk Group

Kutluk Group

Contract Sand Casting Service

Sand Casting Service

Grey iron, ductile iron, steel, stainless steel and aluminium sand casting is carried out to customer requirements in two foundries in Bursa and Bozüyük. The foundry is equipped to supply complex cored castings, and casting simulations are run according to customer needs to identify possible defects and critical points. The Bozüyük plant has 5 induction furnaces, 2 sand mixers, a reclamation unit, a shot blasting station, a heat treatment furnace, 5 overhead cranes and a metallography laboratory, focusing on large-scale castings.

Bursa · Hasanaga Organized Industrial Zone

Casting & Foundry Services — Turcont Mühendislik İmalat San ve Tic Ltd. Şti.

Turcont Mühendislik İmalat San ve Tic Ltd. Şti.

Casting & Foundry Services

Sand Casting Service

Automatic moulding, hand moulding, investment casting, shell moulding, chemically bonded (furan resin) sand moulding and semi-automatic moulding are applied depending on customer requirements. Automatic moulding produces parts between 1,0 kg and 60 kg at a typical rate of 140 moulds per hour, with 700 x 600 mm mould size and 0,15 mm typical tolerance. Chemically bonded sand moulding with moulds up to 1.600 x 1.200 mm serves extra-large or high-strength castings.

Konya

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Product type: 4 products

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Service type: 16 services
Resin Sand Mould Casting — Ekol Grup Döküm

Ekol Grup Döküm

Resin Sand Mould Casting

Sand Casting Service

Ekol Grup Döküm produces by resin-bonded sand mould casting. It has a broad customer network and product range, casting many steel alloys and cast irons. It serves heavy machinery, machine tools, construction, plaster and crusher industries with about 200 tonnes monthly casting capacity. Moulding uses an ATM dual-arm mixer, cores a single-arm mixer; melting uses 2 t and 3 t furnaces. About 90% of sand is reclaimed mechanically and thermally.

Ankara · Baskent Organized Industrial Zone

Sand Moulding and Core Making — Kaymakçılar Döküm

Kaymakçılar Döküm

Sand Moulding and Core Making

Sand Casting Service

Automatic cold-box core lines (3×10 L, 2×20 L, 1×85 L) with a core drying oven support sand moulding. Patterns and core boxes are designed in-house and made on an AGMA CNC (X-Y-Z: 1900–1000–800 mm). AnyCast casting simulation is used. Hanging continuous and hanging blast machines clean castings; moulding sand is checked with laboratory sand analysis equipment.

Ankara · Baskent Organized Industrial Zone

Sand Casting — Gedik

Gedik

Sand Casting

Sand Casting Service

At its integrated Hendek, Sakarya foundry, Gedik Casting pours 1–35 kg parts on the FBO green-sand moulding line. The FTL Alphaset resin line on the 25,000 m² site covers 5 kg to 2.5 tonnes. Lines handle carbon, stainless and duplex stainless steels, plus high-chromium castings, ductile and grey iron and bronze. In sand casting, molten metal fills the sand mould cavity and is removed after cooling to reproduce the original design.

İstanbul

Grey and Ductile Iron Sand Casting — Çemaş Döküm Sanayi A.Ş.

Çemaş Döküm Sanayi A.Ş.

Grey and Ductile Iron Sand Casting

Sand Casting Service

Grey and ductile iron parts from 0.08 kg to 350 kg are produced on 2 vertical (Disamatic C3-B-350 and Disamatic 2013 LP) and 2 horizontal (HWS EFA-SD 5.5 and HWS HSP-3) fully automatic moulding lines. The Disamatic C3-B-350 line has a capacity of 300 moulds per hour. Melting is done in 5 sets of induction furnaces with 18.5 tonnes/hour of liquid metal; core shop, simulation, pattern shop and cleaning-grinding departments are in-house.

Kırşehir

Contract Sand Casting Service — Kutluk Group

Kutluk Group

Contract Sand Casting Service

Sand Casting Service

Grey iron, ductile iron, steel, stainless steel and aluminium sand casting is carried out to customer requirements in two foundries in Bursa and Bozüyük. The foundry is equipped to supply complex cored castings, and casting simulations are run according to customer needs to identify possible defects and critical points. The Bozüyük plant has 5 induction furnaces, 2 sand mixers, a reclamation unit, a shot blasting station, a heat treatment furnace, 5 overhead cranes and a metallography laboratory, focusing on large-scale castings.

Bursa · Hasanaga Organized Industrial Zone

Casting & Foundry Services — Turcont Mühendislik İmalat San ve Tic Ltd. Şti.

Turcont Mühendislik İmalat San ve Tic Ltd. Şti.

Casting & Foundry Services

Sand Casting Service

Automatic moulding, hand moulding, investment casting, shell moulding, chemically bonded (furan resin) sand moulding and semi-automatic moulding are applied depending on customer requirements. Automatic moulding produces parts between 1,0 kg and 60 kg at a typical rate of 140 moulds per hour, with 700 x 600 mm mould size and 0,15 mm typical tolerance. Chemically bonded sand moulding with moulds up to 1.600 x 1.200 mm serves extra-large or high-strength castings.

Konya

Resin Sand Moulding and Heavy Casting Production — Yavuz Döküm San. ve Tic. Ltd. Şti.

Yavuz Döküm San. ve Tic. Ltd. Şti.

Resin Sand Moulding and Heavy Casting Production

Sand Casting Service

Large products up to 3000x4000x1200 mm are moulded using a resin sand preparation mixer with a capacity of 10 tons/hour. Moulds are coated with refractory wash in a dedicated coating machine. Smaller jobs are hand moulded in synthetic sand, and the core shop produces Cold Box, CO2 and resin-bonded cores with a 6 tons/hour mixer.

Manisa · Muradiye Organized Industrial Zone

Kuşcular Metalurji Makine Sanayi Ticaret A.Ş.

Sand Moulding and Core Casting

Sand Casting Service

Casting production using shell sand, resin sand, CO₂ process and sand moulding methods. Cores are produced on shell, CO₂ and hot core machines; cast parts are cleaned in the cleaning unit, grinding machines and finishing grinding stations. Material quality is monitored on the spectrometer metal analysis line.

İstanbul

Aluminium Sand Casting — Delta Casting (deltal Otomotiv)

Delta Casting (deltal Otomotiv)

Aluminium Sand Casting

Sand Casting Service

Flexible sand casting preferred for low-volume production and phases 1 and 2 of prototype work. Casting part, feeder and gating design, castability analysis with Solidcast & Flowcast, and wood, Araldite and aluminium pattern production are carried out. EN AC 43000, 43100, 43200, 42200, 46200, ETIAL 171 and 177 alloys; shell, cold box and hot box cored production, spectral analysis, 3D scanning, tensile tests and microstructure analysis are offered.

İstanbul

Low-Pressure Sand Casting — Delta Casting (deltal Otomotiv)

Delta Casting (deltal Otomotiv)

Low-Pressure Sand Casting

Sand Casting Service

Low-pressure sand casting enables low-volume and prototype parts to be produced with high surface and casting quality and offers advantages in gating and feeder design. High-strength, medium-volume parts required in the defence and aerospace sectors are also produced. Part capability from 1 kg to 200 kg, post-casting machining, CMM measurement, leak testing and ultrasonic internal cleaning are offered.

İstanbul

Automatic Moulding Line — TTT Casting

TTT Casting

Automatic Moulding Line

Sand Casting Service

Production uses a jacketed automatic moulding machine and pouring line of 600×700 mm at 60 moulds/hour. An 18 t/h fully automatic sand plant feeds the line. Ductile and grey iron parts of 1–50 kg are poured on this line at 1,800 t/year.

Konya · Konya Organized Industrial Zone

Green and Resin Sand Moulding — Foundry An

Foundry An

Green and Resin Sand Moulding

Sand Casting Service

Green sand and resin sand moulding are used for EN-GJL, EN-GJS and steel. Work runs from prototype to large series to customer drawings. Parts are cast in the Konya foundry and, depending on material and quantity, through a network of qualified partner foundries.

Konya

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