Yavuz Döküm San. ve Tic. Ltd. Şti.
Since 1971, produces grey iron (lamellar graphite) and ductile iron (spheroidal graphite) cast fittings, clamps, flanges and custom machine castings at two plants in İzmir and Manisa with an annual capacity of 5,000 tons.
About
Production profile
Company type
Activity types
Production capabilities
Materials worked
Certifications
Export profile
Industries served
Activity categories
Map
Location is approximate, based on the address. · © OpenStreetMap
Factory gallery
Products
Heavy-Duty, Lag-Screw and Sprinkler Cast Clamps
Heavy-duty hanger clamps with thick cast bodies and double-bolt tightening for heavy industrial pipelines, fire-protection risers and high-tonnage loads. Lag-screw pipe clamps fixed directly to walls or ceilings and 1/2" - 6" pear-type sprinkler clamps for threaded hanger rods; electro-galvanised or hot-dip galvanised finish.
Cast Threaded Fittings (Elbow, Tee, Nipple, Meter Union)
Threaded 90° elbows, equal and reducing tees, nipples, reducers, sockets and meter unions made of grey and ductile iron. Produced to TS EN 10242 / ISO 49 in 1/2" - 4" thread sizes with ISO 7-1 (R-Rc) threads. GGG40 ductile / GG25 grey iron bodies with galvanised or black finish provide leak-tight connections in plumbing and fire lines.
Ductile Iron Tapping Saddles and Cast Couplings
Bolted tapping saddles with GGG50 ductile iron bodies and EPDM seals for taking branch connections from pipelines without cutting the line. Flexible ductile iron couplings in PN10 - PN16 - PN25 pressure classes with angular deflection, used to join different pipe types such as steel, HDPE and PVC and for expansion joints in vibrating lines.
Services
Custom Industrial Machine Castings (Pattern + Casting + CNC)
Pump housings, valve parts, handwheels, pulleys and machine frames produced from the customer's drawing or sample, including wooden/metal pattern design, core preparation and casting. Produced in GG20, GG25 grey iron and GGG40, GGG50 ductile iron grades, CNC machined and supplied to the automotive, agricultural machinery, valve and heavy machinery sectors.
Grey and Ductile Iron Casting
Production of lamellar graphite (grey) and spheroidal graphite (ductile) cast iron at the İzmir and Manisa plants with a capacity of 5,000 tons/year. Melting is done in two 800 kW induction furnaces of 2 tons/hour each; with a monthly melting and casting capacity of 350 tons, single parts up to 6 tons in grey iron and 4 tons in ductile iron are cast. The semi-automatic moulding line handles 750x550x200 mm flasks at 40 moulds per hour.
Resin Sand Moulding and Heavy Casting Production
Large products up to 3000x4000x1200 mm are moulded using a resin sand preparation mixer with a capacity of 10 tons/hour. Moulds are coated with refractory wash in a dedicated coating machine. Smaller jobs are hand moulded in synthetic sand, and the core shop produces Cold Box, CO2 and resin-bonded cores with a 6 tons/hour mixer.