Molds & Tooling

AHG Plastik ve Kalıp Teknolojileri

Assembly and Measuring Fixture

Measuring and assembly fixture needs in series production are met with partners from one point. A turnkey solution is offered. The office is İkitelli İPKAS. They are used with mould commissioning. Production and dispatch are from İkitelli OSB, Başakşehir / Istanbul; published technical facts from the firm brief and website are used.

İstanbul · Ikitelli Organized Industrial Zone

AHG Plastik ve Kalıp Teknolojileri

Prototype Mould

Prototype moulds are made with procedures closest to series moulds, with cost in mind. They are defined as the first rehearsal of bringing a concept to life. Production is at İPKAS B. They serve pre-series test moulds. Production and dispatch are from İkitelli OSB, Başakşehir / Istanbul; published technical facts from the firm brief and website are used.

İstanbul · Ikitelli Organized Industrial Zone

AHG Plastik ve Kalıp Teknolojileri

Plastic Injection Mould

Mould capacity is 2000×1200×1000 mm and up to 10 t. 40–50 moulds are made per year. Automotive, white-goods and medical sectors are served. The workshop is İkitelli İPKAS B 12. Production and dispatch are from İkitelli OSB, Başakşehir / Istanbul; published technical facts from the firm brief and website are used.

İstanbul · Ikitelli Organized Industrial Zone

İbk Kalıp

Metal Tooling Component

The firm states it produces specialist parts for the tooling sector. It supports customer R&D/design for production technology. CNC machining is the main method. Delivery is from the İkitelli Biksan plant.

İstanbul · Ikitelli Organized Industrial Zone

Kerem Makine Torna Freze Kalıp Lastik Plastik Ltd. Şti.

Wheel-Mold Construction

Wheel-mold construction is Kerem’s engineering and production specialism. The site states more experience in trim moldings than other producers in Europe and Turkey. Metal reduction in the T-section and flash reduction are offered with a strategic partner. Construction follows the wheel OEM drawing.

Mani̇sa · Manisa Organized Industrial Zone

Kerem Makine Torna Freze Kalıp Lastik Plastik Ltd. Şti.

Low-Pressure Wheel Mold

Low-pressure wheel molds are the main item Kerem Makina has supplied to rim makers since 1974. Construction solutions for low-pressure mold applications are stated. The Manisa OSB 3rd-section plant at Ekrem Elginkan Cad. No:18 machines the molds. Cavity geometry is machined to the wheel design.

Mani̇sa · Manisa Organized Industrial Zone

Kerem Makine Torna Freze Kalıp Lastik Plastik Ltd. Şti.

High-Pressure Wheel Mold

High-pressure molds are Kerem’s second arm with low pressure. Work with automotive-industry leaders is stated. Complex product design is turned into a finished mold with 3D CAD/CAM. Feeder and runner are designed to the wheel-casting process.

Mani̇sa · Manisa Organized Industrial Zone

İzmir Kalıp San. ve Tic. A.Ş. Manisa Şubesi

Progressive Sheet Die

Progressive dies are İzmir Kalıp’s main product for over 30 years. The tool shop with 16 CNCs and 110,000 machine-hours makes progressive, transfer, tandem and manual dies. Work is in the 16,750 m2 Manisa OSB 4th-section plant. Station count follows part operations.

Mani̇sa · Manisa Organized Industrial Zone

İzmir Kalıp San. ve Tic. A.Ş. Manisa Şubesi

Transfer Die

Transfer dies are the tool family İzmir Kalıp develops with progressive. 25 years of design experience with NX-15 is stated. These dies run in the press plant with 24 presses. Transfer pitch is set to the press sequence.

Mani̇sa · Manisa Organized Industrial Zone

Kalmaksan Endüstriyel Kalıp ve Makina San. A.Ş.

Deep-Drawing Die

Deep-drawing dies are in Kalmaksan’s cutting-forming-deep-drawing group. They are supplied as sheet-part dies to white-goods and automotive OEMs. ISO 9001:2015 covers this production. Draw depth is designed to sheet thickness and material flow.

Mani̇sa · Manisa Organized Industrial Zone

Kalmaksan Endüstriyel Kalıp ve Makina San. A.Ş.

Transfer Die

Transfer dies are a separate heading on Kalmaksan’s corporate page. Project-focused processes in metal forming and joining are written in the mission. They are made on the 25,000 m2 open-area site. Transfer pitch is set to the press line.

Mani̇sa · Manisa Organized Industrial Zone

Kalmaksan Endüstriyel Kalıp ve Makina San. A.Ş.

Progressive Die

Progressive dies are a core item in Kalmaksan’s transfer-progressive-tandem family. They are made for white goods, automotive, HVAC and electric-electronic OEMs. They are machined in a 20,000 m2 indoor factory in Manisa OSB. Station layout follows part operations.

Mani̇sa · Manisa Organized Industrial Zone

Ford Otosan

Tool and Die Shop

With more than 60 years of experience, the Ford Otosan Tool and Die Shop completes aluminum and sheet-metal dies for global brands from design and quality control through engineering and production. At the Gölcük location, 384,000 production hours per year support turnkey delivery of about 160 medium and large dies annually, rising to as many as 400 with external resources. Using full-cycle simulations, virtual manufacturing and surface analysis, first parts from produced dies achieve over 90% dimensional match. Expert die sets include hoods, fenders, doors, body inner/outer panels, roof, floor, door frames and chassis.

Kocaeli̇

AHG Plastik ve Kalıp Teknolojileri

Prototype Mould Manufacturing

Prototype moulds are made with procedures closest to series moulds. Cost is considered. Production is at İkitelli OSB İPKAS. Concept validation is this service. Production and dispatch are from İkitelli OSB, Başakşehir / Istanbul; published technical facts from the firm brief and website are used.

İstanbul · Ikitelli Organized Industrial Zone

AHG Plastik ve Kalıp Teknolojileri

Mould Modification and Maintenance

After series production, experience is applied by modification, maintenance and repair. Moulds up to 10 t are managed. The shop is at İPKAS. Upkeep of existing moulds is this service. Production and dispatch are from İkitelli OSB, Başakşehir / Istanbul; published technical facts from the firm brief and website are used.

İstanbul · Ikitelli Organized Industrial Zone

AHG Plastik ve Kalıp Teknolojileri

Injection Mould Manufacturing

Capacity 2000×1200×1000 mm and 10 t, 40–50 moulds per year. Automotive, white goods, medical. The workshop opened in 2022. Address is İkitelli İPKAS B 12. Production and dispatch are from İkitelli OSB, Başakşehir / Istanbul; published technical facts from the firm brief and website are used.

İstanbul · Ikitelli Organized Industrial Zone

İbk Kalıp

Tooling and Special Parts

The tooling sector is named on the About page. Parts that need specialist machining are produced. Customer designs are developed for production technology. A solution-partner role is stated. Address: Biksan Koop. A2 Blok No:31, İkitelli OSB, Başakşehir / İstanbul. Phone: +902124858661.

İstanbul · Ikitelli Organized Industrial Zone

Kerem Makine Torna Freze Kalıp Lastik Plastik Ltd. Şti.

Low-Pressure Molding Tooling

Low-pressure mold applications are the solution Kerem has offered since founding. Construction is given to wheel makers and suppliers. The Manisa Ekrem Elginkan plant makes these molds. The feeding system is designed to the casting process.

Mani̇sa · Manisa Organized Industrial Zone

Kerem Makine Torna Freze Kalıp Lastik Plastik Ltd. Şti.

Wheel-Mold Manufacturing

Wheel-mold manufacturing has been Kerem Makina’s core service since 1974. Low- and high-pressure molds are machined in Manisa OSB. CAD/CAM designers turn a complex wheel into a mold. Delivery follows the foundry machine park.

Mani̇sa · Manisa Organized Industrial Zone

Kerem Makine Torna Freze Kalıp Lastik Plastik Ltd. Şti.

Mold Engineering

Mold engineering covers design, process development and technology investment. Kerem commits to continually improving wheel-mold processes and designs. 3D CAD/CAM runs integrated. The engineering pack is prepared to wheel OEM data.

Mani̇sa · Manisa Organized Industrial Zone

İzmir Kalıp San. ve Tic. A.Ş. Manisa Şubesi

Tool Production

Mani̇sa · Manisa Organized Industrial Zone

İzmir Kalıp San. ve Tic. A.Ş. Manisa Şubesi

Tool Design

Tool design and product development run with NX-15 and 25 years of experience. İzmir Kalıp uses its own design standards or the customer die standard. The Manisa OSB plant transfers design to the tool shop. The model is issued to part and press data.

Mani̇sa · Manisa Organized Industrial Zone

Kalmaksan Endüstriyel Kalıp ve Makina San. A.Ş.

Die Manufacturing

Die manufacturing has been Kalmaksan’s core service since 1987. Transfer, progressive, tandem, cutting, forming and deep-drawing dies are made in Manisa OSB. DIN EN ISO 9001:2015 is certified. The die is machined to the customer press park.

Mani̇sa · Manisa Organized Industrial Zone

Kalmaksan Endüstriyel Kalıp ve Makina San. A.Ş.

Die Design

Die design is described on the site with automation-oriented designs. Kalmaksan keeps a solution-partner principle toward the customer. R&D and technological capability are written in the vision. The 3D model is issued to part and press data.

Mani̇sa · Manisa Organized Industrial Zone