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Ford Otosan

Kocaeli̇ · Gölcük

Ford Otosan factory
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Ford Otosan logo

Ford Otosan

Kocaeli̇ · Gölcük

Turkish automotive manufacturer producing commercial vehicles, engines and powertrains in a joint venture of Ford Motor Company and Koç Holding.

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About

Ford Otosan (Ford Otomotiv Sanayi A.Ş.) is a publicly traded company (18%) in which Ford Motor Company (41%) and Koç Holding (41%) own equal shares. Since 2004, Ford Otosan has ranked among the top three exporting companies in Türkiye, and has been the automotive sector export champion for the last 14 years and Türkiye’s goods export champion for the last 10 years. In 2023, exports from Türkiye to 86 countries on 5 continents generated revenues of 17 billion dollars. Ford Otosan, which operates in 5 main centers with Gölcük and Yeniköy Plants in Kocaeli, Eskişehir Plant in Eskişehir, Sancaktepe R&D Center and Spare Parts Warehouse in Istanbul, Craiova Plant in Romania, employs more than 25.000 people. Ford Otosan is the most valuable automotive company on Borsa Istanbul. Exporting engineering with more than 2000 R&D employees, it has the largest R&D organization in the Turkish automotive industry and has the know-how, capability and infrastructure to design, develop and test a complete vehicle, including the engine, through all processes. Founded in 1959, Ford Otosan is the largest commercial vehicle production center in Ford Europe with a production capacity of 934.500 vehicles, 430.000 engines and 112.000 powertrains. Kocaeli and Eskişehir Plants are ranked among Ford's 'Best Vehicle Production Centers'. The Eskişehir Plant is the only plant in Türkiye that can produce vehicles, diesel engines and powertrains in the same environment. In addition to its long-standing dealer partnership, it provides maintenance, repair and service through authorized services across Türkiye. It undertakes the design, engineering and production processes of Ford Trucks, Ford's only heavy commercial vehicle brand, and with its Ford Trucks business unit also assigns distributorships and dealerships abroad and provides service and spare parts.

Production profile

Company type

Manufacturer

Activity types

Production OEM Manufacturing Export Engineering Service

Production capabilities

OEM Production Stamping Dies Assembly Services Automotive Stamping Tooling Design Automotive Assemblies

Materials worked

Carbon Steel Alloy Steel

Manufacturing processes

Serial Production High-Volume Production Mold Development

Certifications

ISO 9001 ISO 14001 ISO 45001 ISO 50001 ISO 27001

Export profile

Exporter 10+ years

Industries served

Automotive

Activity categories

Target export markets

Germany France United Kingdom Italy Spain Netherlands Belgium Poland Romania Austria

Factory gallery

Ford Otosan

Products

New Generation Ecotorq Engine — Ford Otosan

New Generation Ecotorq Engine

Developed with 100% Ford Otosan engineering, the New Generation Ecotorq is the first and only truck engine developed and produced in Türkiye. Ecotorq engines are produced at E6 (Euro 6) for Türkiye and at E3, E5 or E6 levels according to export market requirements, and power Ford Trucks models. New Generation Ecotorq engines in 9 L and 13 L displacements deliver 330 PS, 420 PS and 480 PS. With Euro 6 technology offering about 7–10% fuel savings versus the previous generation, Ecotorq is produced at the Eskişehir Plant.

Ford Transit — Ford Otosan

Ford Transit

Transit is recognized worldwide as the longest-lived model in Ford Europe’s product portfolio. Known for durability, quality and reliability, Transit has been rolling off Ford Otosan lines since 1967. With more than 8 million units produced globally since 1965, Transit remains one of the world’s most preferred commercial vehicle models. The Gölcük Plant, with an annual Transit production capacity of 160,000 units, is the lead production center for Ford Transit. Ford Otosan also holds responsibility for series production of Ford’s fully electric Transit for Europe.

Ford Transit Custom / Tourneo Custom — Ford Otosan

Ford Transit Custom / Tourneo Custom

Ford Custom, a popular European commercial vehicle model, is produced at the Gölcük Plant in Transit and Tourneo versions. With 180,000 units of Custom capacity, Gölcük is the world’s sole production center for Ford Custom. Transit Custom and Tourneo Custom stand out with strong sales and customer demand especially in Europe. Transit Custom Plug-In Hybrid (PHEV) and EcoBlue Hybrid models, whose manufacturing engineering belongs to Ford Otosan and which were firsts in their segment, received the 2020 International Van of the Year (IVOTY) award.

Services

Tool and Die Shop — Ford Otosan

Tool and Die Shop

With more than 60 years of experience, the Ford Otosan Tool and Die Shop completes aluminum and sheet-metal dies for global brands from design and quality control through engineering and production. At the Gölcük location, 384,000 production hours per year support turnkey delivery of about 160 medium and large dies annually, rising to as many as 400 with external resources. Using full-cycle simulations, virtual manufacturing and surface analysis, first parts from produced dies achieve over 90% dimensional match. Expert die sets include hoods, fenders, doors, body inner/outer panels, roof, floor, door frames and chassis.

Stamping Die Development — Ford Otosan

Stamping Die Development

Engineering at the Ford Otosan Tool and Die Shop starts with feasibility simulations that identify non-viable areas and propose alternatives. Springback analysis in design reduces errors while surface analysis and virtual manufacturing improve panel quality and production fit. Real-time data for work and performance tracking supports agile, digitally enabled project management. Pressing operations for the Ford Transit and Ford Trucks families, including facelifts, are managed together with service suppliers, and die production continues for Ford commercial, heavy commercial and passenger vehicles as well as other brands.

Automotive R&D and Product Development — Ford Otosan

Automotive R&D and Product Development

Starting with the Product Development Department in 1961, Ford Otosan’s R&D has the know-how, capability and infrastructure to design, develop and test a complete vehicle including the engine until it becomes a commercial product. As the largest R&D organization in the Turkish automotive industry, it exports engineering with about 2,300 R&D employees. It is a support center for design and engineering of Ford light commercial vehicles and the global engineering center for heavy commercials and their diesel engines and engine systems. Projects span engine technologies, vehicle light-weighting, electrification, battery and hydrogen technologies.

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